3M is hiring for Process Engineer - Mechanical

• Six sigma Green Belt certified (Desired not must).
• FDA, WHO, cGMP working experience. Understanding of ICH and WHO guidelines.
• Commissioning and Qualification Exp.
• Should have 8+ Years of experience

Development

• Expertise in Liquid-liquid and Solid-liquid Mixing and filtration process.
• Expertise in liquid filling and liquid packaging mechanisms.
• Implement process that comply with FDA, WHO and cGMP norms.
• Prepare project business case, reviews with India Management & International management team.
• Conduct PSI, HAZOP and PHA studies for all the new products.
• Conduct Process capability study, What-if analysis & Process variability study.
• Conduct, collaborate and lead Process Qualifications, Change Control, IQs and OQs activities.
• Set process, cycle time, lead time, tack time evaluation, line balancing.
• Develop Work Instruction /Process standards, process flow design, and Bill of Material and track BOM variance.
• Work closely with finance team in understanding the prospective product cost.
• Work closely with R&D for Scale up of new products and Technology transfers.

Standardization

• Documentation SOP for production & Impart training to the concerned team members and other employees.
• Lead all the Process hazard management activities for the existing products.
• Prepare Documents for Validation of process improvement and monitor adherence.
• Process Standardization, Optimization and Compliances, Process Mapping, Application of SPC.
• Build line Poka-yoke and process controls.
• For Customer complaints and feedbacks – perform Root cause analysis and implement CAPA.
• Experience in working with SAP application preferred.

Improvements

• Develop capacity planning, Manpower load analysis, Value Stream mapping, Warehouse calculation, Lean Layout for successful startup of project.
• Track and Run Yield Improvement, OEE Improvement project.
• Operational excellence through yield improvement, cycle time reduction & automation.
• Undertake cycle time studies, method studies and work studies or other industrial engineering technique to improve quality, productivity and safety, etc.
• Design and implement productivity improvement programs and systems (e.g. equipment, methods and procedures) for optimum utilization of equipment, workforce
• Identify ways and alternatives in redesigning manufacturing procedures, layout and work flow to improve operation efficiency.

Cost Reduction & Value Engineering

• Work closely with packaging team to packaging improvement & cost reduction, reducing setup changes, change over time etc.
• Lead projects that can reduce waste, Material cost and improve Unit cost.
• Identify opportunities that can leveraged for manufacturing new products with existing facility.